IG 380 SD Surface Grinder

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IG 380 SD Surface Grinder

IG 380 SD Features

36" variable speed table
30HP variable speed grinding spindle motor
Electromagnetic chuck with auto demag cycle which can be configured with custom workholding systems
Thru-spindle vacuum/pressure feed
Integral air mist collection and coolant flow systems for clean consistent grinding
Programmable touch screen controls
Manual handwheel for precise Z-axis positioning
Internal memory for saving grind process recipes for quick changeovers
Password protection and operator lock-out features
Automatic routine maintenance reminders
96" x 62" footprint

Countless customization options supported by an in-house engineering team ready to build the perfect machine for your application!

Powerful. Precise. Versatile.

The IG 380SD provides power, precision, and capacity for accurate and efficient grinding operations. It features a 36” diameter electromagnetic chuck with configuration features of through table vacuum, air or hydraulic clamping. The variable speed 30 HP grinding spindle provides exceptional grinding performance for both conventional and superabrasives.

The IG 380SD is configured with a sliding door enclosure, air/mist filtration and swarf system with continuous filtering of the coolant. Clean coolant results in repeatable grinding performance.

Grinding Applications

DCM grinders outperform conventional surface grinders and are efficient for removing large amounts of material, while maintaining close tolerances and reducing process time. Features such as variable feedrate & spindle speed, single or multi-step grinding, and easily programmable grind processes make this machine an ideal platform for processing a wide range of materials.

Materials

Ceramics
- Silicon Nitride, Zirconia, Alumina, Carbide, Silicon carbide (SiC), Tungsten, and other compounded materials
Carbide
Ceramic
Copper
Aluminum
Cast Iron
Nitrided Steel
Crystalline Materials
- Quartz, Fused Silica, Glass, Sapphire, Zinc Selenide, Zerodur, Silicon
Tool Steel
Titanium
Neodymium
Ferrite
Composites
Magnetic Materials

Applications

Fixture & die preparation
Grinding glass plates to thickness
Crystal grinding
Solenoids
Silicon plates, ceramics, glass, and sapphire
Regrinding bearing surfaces
Grind prep before lapping & polishing processes

Have more questions or want to talk more about your specific application? Get in touch with our team of Technical Specialists today!

Give us a call: (800)533-5339

IG 380 SD Specifications

Motors
Grinding Spindle Motor	30HP, 200 - 1800rpm
Rotary Table Motor	3HP, 10 - 70rpm
Servo Column Motor	3.5KW
Coolant Pump	3/4HP, 45gpm
Table
Diameter	36"
Table Features	Thru-spindle vacuum/pressure feed
	Variable strength 3/4" fine pole electromagnetic chuck
	Contact a DCM Technical Specialist for custom table & fixturing options
Capacity
Max Swing Diameter	40"
Max Part Height	11" segmented wheel
Max Part Height	9-3/4" 2A2T wheel
Grinding Wheel Options
2A2T Superabrasive or Conventional Segments	20" diameter
Cortland Style Hub & Segments	22" diameter
	Ask a DCM Technical Specialist about our wide variety of wheels
Feed System
	Servo driven Z-axis with precision ballscrew and encoder
	Feedrate variable from 0.0006 IPM to .1000 IPM
	AC motor driven Y-axis
Electrical Requirements
	460V, 50/60Hz, 3 phase, 90.04 FLA
	Consult DCM Engineering regarding operation on other voltages or other options
Dimensions
	103" wide, 73" deep, 86" high
Weight
	10,500lbs (estimated)

Why Choose DCM?

Before you decide, our Engineers will validate the performance of any DCM style grinder on your specific material. We invite you to send us a sample of your material or come visit our factory to run the machine and see the results firsthand.

After you purchase, a Technical Specialist from DCM will come to your facility to set up the machine and train your technical staff and machine operators.

As a DCM customer, you can count on the full support off our Technical Specialists and Enigneers when you need it. If you have any questions our reliable team will make sure you get the answers you need, when you need them.