IG 282 SD Rotary Surface Grinder

 IG 282 SD FEATURES

  • 24" variable speed table
  • 20HP Variable speed grinding spindle motor (ask about an optional 30HP motor for extra power)
  • Electromagnetic chuck with auto demag cycle which can be configured with custom work holding systems
  • Servo-drive cross slide motor for positioning along the X-axis
  • Thru-spindle vacuum/pressure feed
  • Integral air mist collection and coolant flow systems for clean consistent grinding
  • Programmable touch screen controls
  • Manual handwheel for precise Z-axis positioning
  • Internal memory for saving grind process recipes for quick changeovers
  • Auto regrind feature for repeating any pre-programmed sequential grind
  • Password protection and operator lock-out features
  • Automatic routine maintenance reminders
  • 80" x 68" Footprint

Countless customization options supported by an in-house engineering team ready to build the perfect machine for your application!

DCM Tech 282 SD Rotary Surface Grinder
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Fully Loaded. Precise. Compact.

The IG 282 SD sets a new standard in rotary surface grinding with innovative features that make it more powerful, precise, and user-friendly. Its advanced touchscreen HMI controls include a bright, easy-to-read display, automatic maintenance reminders, pre-loaded instruction manuals and PDFs, and internal memory for repeatable process automation.

This is the first DCM Tech rotary surface grinder to feature a precision servo-driven cross slide motor, enabling tight tolerances along both the Z and X axes. Achieve precise step grinding in materials like glass, ceramic, carbide, and metals with unparalleled ease.

Standard features include a variable-speed grinding spindle motor, an electromagnetic chuck, thru-spindle vacuum/pressure port, integral mist collection and coolant filtration systems, and a manual pulse generator for accurate positioning. As a robust alternative to the Bourn & Koch Blanchard® grinder, the IG 282 SD offers unmatched versatility and precision for modern machine shops.

Grinding Applications

DCM grinders outperform conventional surface grinders and are efficient for removing large amounts of material, while maintaining close tolerances and reducing process time. Features such as variable feedrate & spindle speed, single or multi-step grinding, and easily programmable grind processes make this machine an ideal platform for processing a wide range of materials.

Materials

  • Ceramics
    • Silicon Nitride, Zirconia, Alumina, Carbide, Silicon carbide (SiC), Tungsten, and other compounded materials
  • Carbide
  • Ceramic
  • Copper
  • Aluminum
  • Cast Iron
  • Nitrided Steel
  • Crystalline Materials
    • Quartz, Fused Silica, Glass, Sapphire, Zinc Selenide, Zerodur, Silicon
  • Tool Steel
  • Titanium
  • Silicon Carbide
  • Neodymium
  • Ferrite
  • Composites
  • Magnetic Materials

Applications

  • Fixture & die preparation
  • Grinding glass plates to thickness
  • Crystal grinding
  • Solenoids
  • Silicon plates, ceramics, glass, and sapphire
  • Regrinding bearing surfaces
  • Grind prep before lapping & polishing processes
  • Additive manufacturing build plate resurfacing

Have more questions or want to talk more about your specific application? Get in touch with our team of Technical Specialists today!

Give us a call: (800)533-5339

or

Why Choose DCM?

Before you decide, our Engineers will validate the performance of any DCM style grinder on your specific material. We invite you to send us a sample of your material or come visit our factory to run the machine and see the results firsthand.

After you purchase, a Technical Specialist from DCM will come to your facility to set up the machine and train your technical staff and machine operators.

As a DCM customer, you can count on the full support off our Technical Specialists and Enigneers when you need it. If you have any questions our reliable team will make sure you get the answers you need, when you need them.

Built by experts, for experts.

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If you have questions you can give us a call or email a Technical Specialist. We will reply within one business day.

Give us a call: (800)533-5339

or

IG 282 SD Specifications

Motors
Grinding Spindle Motor20HP, 200 - 2330rpm
Rotary Table Motor1HP, 5 - 70rpm
Servo Column Motor2KW
Coolant Pump3/4HP, 45gpm
Table
Diameter24"
Table FeaturesThru-spindle vacuum/pressure feed
Variable strength 3/8" fine pole electromagnetic chuck
Custom Options Available:18" diameter table
T-slot or drilled for custom fixture mounting
Capacity
Max Swing Diameter27"
Max Part Height11" with segmented wheel
Max Part Height12" with 2A2T wheel
Grinding Wheel Hub Options
Segmented Wheel Hub Kits12" or 15" diameter
2A2T Ring Wheel Hub12" diameter
6A2 Wheel Hub8" diameter
Cortland Chuck12" or 15" diameter
Feed System
Servo driven Z-axis with precision ballscrew and encoder
Feedrate variable from 0.0006 IPM to 0.1000 IPM
DC motor driven Y-axis
Electrical Requirements
230V, 50/60Hz, 3 phase, 78 FLA
Consult DCM Engineering regarding operation on other voltages or other options
Dimensions
80" wide, 68" deep, 90" high
Weight
7,200lbs (estimated)

Related DCM Style Grinders

IG 180 SD

  • 18" rotary table
  • 10HP grinding spindle motor
  • Small shop footprint

IG 282 SD

  • 24" rotary table
  • 20HP grinding spindle motor
  • Precision X-axis cross slide

IG 380 SD

  • 36" rotary table
  • 30HP grinding spindle motor
  • Fully enclosed clean grinding

IG 480 SD

  • 48" rotary table
  • 50HP grinding spindle motor
  • Perfect for large jobs
DCM Tech