IG 482 SD Rotary Surface Grinder

 IG 482 SD FEATURES

  • 48” variable speed electromagnetic chuck with auto demag cycle
  • 50HP grinding spindle motor 
  • Integral coolant filtration & mist collection systems
  • Easy to operate touchscreen controls
  • Mitsubishi FX5U PLC
  • 3 Grinding Modes - Conventional, Incremental and Grind to Height
  • Regrind feature allows re-running previous grind sequence without reprogramming
  • Continuous grind – the machine can automatically cycle through grind 1, 2 & 3
  • Servo-driven precision control of both Z and X-axis with absolute home positioning
  • The cross slide X-axis moves with manual pulse generator
  • Backlash compensation on both axes
  • Password protection & operator lockout features
  • SECS/GEM Interfaced to work with 3rd party Scada type software
  • Password protection and operator lock-out features
  • Automatic routine maintenance reminders
  • 120" x 82" Footprint

Countless customization options supported by an in-house engineering team ready to build the perfect machine for your application!

IG 482 SD
IG 482 SD Coolant Filtration
IG 482 SD Electromagnetic Chuck
IG 482 SD
IG 482 SD Touchscreen HMI Control
IG 482 SD Cortland Chuck
IG 482 SD Finished Grind
IG 482 SD Grinding
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IG 482 SD
IG 482 SD Coolant Filtration
IG 482 SD Electromagnetic Chuck
IG 482 SD
IG 482 SD Touchscreen HMI Control
IG 482 SD Cortland Chuck
IG 482 SD Finished Grind
IG 482 SD Grinding
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NEW TECHNOLOGY. LARGE CAPACITY.

The IG 482 SD is packed with innovative features making it more powerful, precise, and most importantly, even easier to use. The touchscreen HMI controls feature a bright and easy to read display with new features such as automatic maintenance reminders, pre-loaded instruction manuals and PDFs, and an internal memory for repeatable process automation.

This machine is the first DCM style rotary surface grinder to feature a precision servo drive cross slide motor which allows this machine to grind tight tolerances along both the Z and X axis. Perform precise step grinds in materials such as glass, ceramic, carbide, and metals.

The IG 482 SD comes standard with all of the features of other DCM style grinders such as a variable speed grinding spindle motor and electromagnetic chuck, thru-spindle vacuum/pressure port, integral mist collection and coolant filtration system, and manual pulse generator for precise positioning.

Grinding Applications

DCM grinders outperform conventional surface grinders and are efficient for removing large amounts of material, while maintaining close tolerances and reducing process time. Features such as variable feedrate & spindle speed, single or multi-step grinding, and easily programmable grind processes make this machine an ideal platform for processing a wide range of materials.

Materials

  • Ceramics
    • Silicon Nitride, Zirconia, Alumina, Carbide, Silicon carbide (SiC), Tungsten, and other compounded materials
  • Carbide
  • Ceramic
  • Copper
  • Aluminum
  • Cast Iron
  • Nitrided Steel
  • Crystalline Materials
    • Quartz, Fused Silica, Glass, Sapphire, Zinc Selenide, Zerodur, Silicon
  • Tool Steel
  • Titanium
  • Silicon Carbide
  • Neodymium
  • Ferrite
  • Composites
  • Magnetic Materials

Applications

  • Fixture & die preparation
  • Grinding glass plates to thickness
  • Crystal grinding
  • Solenoids
  • Silicon plates, ceramics, glass, and sapphire
  • Regrinding bearing surfaces
  • Grind prep before lapping & polishing processes
  • Additive manufacturing build plate resurfacing

Have more questions or want to talk more about your specific application? Get in touch with our team of Technical Specialists today!

Give us a call: (800)533-5339

or

Why Choose DCM?

Before you decide, our Engineers will validate the performance of any DCM style grinder on your specific material. We invite you to send us a sample of your material or come visit our factory to run the machine and see the results firsthand.

After you purchase, a Technical Specialist from DCM will come to your facility to set up the machine and train your technical staff and machine operators.

As a DCM customer, you can count on the full support off our Technical Specialists and Enigneers when you need it. If you have any questions our reliable team will make sure you get the answers you need, when you need them.

Built by experts, for experts.

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dcm-tech-staff

If you have questions you can give us a call or email a Technical Specialist. We will reply within one business day.

Give us a call: (800)533-5339

or

IG 482 SD Specifications

Motors
Grinding Spindle Motor50HP, 200 - 1180rpm
Rotary Table Motor3HP, 5 - 70rpm
Servo Column Motor5KW
Coolant Pump3/4HP, 45gpm
Table
Diameter48"
Table FeaturesThru-spindle vacuum/pressure feed
Variable strength 3/4" fine pole electromagnetic chuck
Capacity
Max Swing Diameter52"
Max Part Height12" with segmented wheel
Max Part Height10-1/2" with 2A2T wheel
Grinding Wheel Hub Options
2A2T Superabrasive or Conventional Segments26" diameter
Cortland Style Hub & Segments26" diameter
Feed System
Servo driven Z-axis with precision ballscrew and encoder
Feedrate variable from 0.0006 IPM to 0.1000 IPM
Servo drive X-axis for prevision positioning
Electrical Requirements
460V, 50/60Hz, 3 phase, 127 FLA
Consult DCM Engineering regarding operation on other voltages
Dimensions
120" wide, 82" deep, 88" high
Weight
14,500lbs (estimated)

Related DCM Style Grinders

IG 180 SD

  • 18" rotary table
  • 10HP grinding spindle motor
  • Small shop footprint

IG 282 SD

  • 24" rotary table
  • 20HP grinding spindle motor
  • Precision X-axis cross slide

IG 380 SD

  • 36" rotary table
  • 30HP grinding spindle motor
  • Fully enclosed clean grinding

IG 480 SD

  • 48" rotary table
  • 50HP grinding spindle motor
  • Perfect for large jobs
DCM Tech